Project Background
- Site: beverage factory process area, chilled water buffer for filling line
- Constraints: low ceiling under pipe racks, limited access for lifting, need for stable temperature during peak demand
- Objectives: provide 10000 L buffer capacity, minimize overall height, improve thermal stability, and simplify cleaning and maintenance
Solution Overview
We delivered a 10000L horizontal stainless steel tank on dual saddle supports to keep the overall height low. The tank is insulated with PU and finished with a stainless jacket for durability and easy washing. Nozzles are positioned for a true lowest-point outlet to speed drain-down. The tank includes CIP-ready ports, a side manway for inspection, and flanged tie-ins for quick connection to the existing line.
Key Configuration
| Item | Specification |
|---|---|
| Capacity | 10000 L (atmospheric, vented) |
| Orientation | Horizontal on dual saddle supports with anchor plates |
| Material | 304 stainless steel (316L available on request) |
| Insulation | PU insulation with stainless steel outer jacket |
| Interior finish | Brushed as standard; mirror or electropolish optional |
| Connections | ANSI/DIN flanges for inlet/outlet; tri-clamp for CIP, vent and instruments |
| Nozzle schedule (typ.) | Inlet DN50, Outlet DN65 at lowest point, Drain DN40, Vent DN25, CIP DN25, Instrument DN20 |
| Manway | Side quick-open, 400 mm |
| Reference dimensions | Dia. 1600–1900 mm; shell length 2600–3400 mm (project specific) |
| Documents | Hydrostatic or leak test report, material certificates, passivation record |
Implementation and Timeline
- Layout review with clear height and access checks
- GA drawing and nozzle schedule approval
- Fabrication, insulation, jacket assembly
- Factory tests and documentation pack
- Delivery and installation under existing pipe racks
- SAT checks and operator briefing
Cleaning and Maintenance
- CIP-ready with fixed or rotating spray heads
- Lowest-point outlet and internal slope reduce liquid hold-up
- Stainless jacket allows exterior washing without insulation damage
Outcome
- After commissioning, operators observed more stable chilled water supply during peak filling and faster drain-down during cleaning.
- The low-height layout cleared existing pipe racks without structural changes.
- Maintenance access around the side manway and instruments remained unobstructed.
(Observations are based on plant trend data and operator feedback; actual results vary with load profile and site conditions.)
Related Links
- 10000L Horizontal Stainless Steel Water Tank
- 2000L Horizontal Insulated Stainless Steel Buffer Tank
- Horizontal vs Vertical Stainless Steel Water Tanks
- 1000L Stainless Steel Water Tank — Buyer’s Guide
Call to Action
Need a low-height insulated buffer for your beverage line
Email [email protected] for a layout check and quick quote.
