In the food and beverage industry, water quality directly impacts product safety and brand integrity.This case study details the successful deployment of a 4-ton/hour (T/H) stainless steel water storage and purification system for a Malaysian food processing plant, addressing stringent hygiene and operational requirements.
Client Challenges:
Demand for 4 T/H of purified water compliant with food safety standards.
Need for corrosion-resistant, easy-to-sanitize equipment in a humid tropical climate.
Compliance with HACCP, FDA, and local regulatory frameworks.
Solution Delivered:
Stainless Steel Water Tank:
Fabricated from 316L stainless steel with electropolished interiors to meet food-grade specifications.
Modular design for scalability and CIP compatibility, ensuring effortless sanitation.
Advanced Filtration System:
Pre-filtration: Dual-layer polypropylene filters to capture sediments.
Carbon Filtration: Coconut-shell activated carbon for organic removal.
RO/UF Hybrid System: Achieves >98% rejection of contaminants, including pathogens and dissolved solids.
UV Disinfection: Final barrier against microbial recontamination.
Smart Controls:
IoT-enabled sensors for real-time water quality tracking (TDS, chlorine levels).
Remote diagnostics to preempt maintenance issues, minimizing downtime.
Results & Impact:
Achieved 100% compliance with Malaysia’s National Drinking Water Quality Standards and global food safety benchmarks.
Enabled uninterrupted production with a 4 T/H consistent output, critical for large-scale food manufacturing.
Reduced annual maintenance costs by 25% through durable materials and predictive maintenance features.
Why This Matters for the Food Industry:
This project exemplifies how tailored water solutions can mitigate risks, enhance efficiency, and uphold brand trust in the competitive food and beverage sector. By integrating cutting-edge technology with industry-specific expertise, we ensure clients meet both operational and regulatory demands seamlessly.
